Product Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| ISO NO. |
ANSI NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | TRANS PITCH |
MIN. STRENGTH |
AVG. STRENGTH |
WEIGHT | |||
| d | L1 | L2 | H | t/T | |||||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | kgf | kgf | kg/m | ||
| *04C-2 | *25-2 | 6.350 | 3.18 | 3.30 | 2.31 | 7.10 | 7.90 | 5.90 | 0.75 | 6.40 | 7.00 | 8.60 | 0.28 |
| *06C-2 | *36-2 | 9.525 | 4.77 | 5.08 | 3.58 | 11.10 | 12.30 | 9.00 | 1.27 | 10.13 | 15.80 | 20.00 | 0.69 |
| 08A-2 | 40-2 | 12.700 | 7.85 | 7.77 | 3.96 | 15.50 | 16.70 | 12.00 | 1.52 | 14.38 | 27.60 | 34.50 | 1.30 |
| 571A-2 | 50-2 | 15.875 | 9.40 | 10.16 | 5.08 | 19.30 | 20.70 | 15.00 | 2.00 | 18.11 | 43.60 | 59.50 | 2.08 |
| 012A-2 | 60-2 | 19.050 | 12.57 | 11.91 | 5.94 | 24.05 | 25.95 | 18.00 | 2.40 | 22.78 | 62.30 | 80.60 | 3.09 |
| 016A-2 | 80-2 | 25.400 | 15.75 | 15.88 | 7.92 | 30.75 | 33.15 | 23.50 | 3.20 | 29.29 | 111.20 | 134.80 | 5.29 |
| 571A-2 | 100-2 | 31.750 | 18.90 | 19.05 | 9.52 | 37.70 | 41.10 | 30.00 | 4.00 | 35.76 | 173.50 | 224.30 | 8.01 |
| 571A-2 | 120-2 | 38.100 | 25.22 | 22.23 | 11.10 | 47.75 | 51.05 | 35.80 | 4.90 | 45.44 | 249.10 | 326.40 | 11.84 |
| 571A-2 | 140-2 | 44.450 | 25.22 | 25.40 | 12.70 | 51.35 | 55.35 | 41.50 | 5.60 | 48.87 | 338.10 | 409.00 | 14.89 |
| 032A-2 | 160-2 | 50.800 | 31.55 | 28.58 | 14.27 | 61.35 | 65.05 | 48.00 | 6.40 | 58.55 | 444.80 | 556.80 | 20.26 |
| 036A-2 | 180-2 | 57.150 | 35.48 | 35.71 | 17.46 | 69.25 | 73.65 | 54.00 | 7.20 | 65.84 | 560.50 | 652.80 | 27.62 |
| 040A-2 | 200-2 | 63.500 | 37.85 | 39.68 | 19.84 | 75.35 | 79.65 | 59.60 | 8.00 | 71.55 | 693.90 | 921.60 | 33.64 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/4"~3" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the advantages of using a silent transmission chain?
A silent transmission chain, also known as a silent chain or an inverted-tooth chain, offers several advantages in various applications. Here’s a detailed explanation:
1. Noise Reduction: One of the primary advantages of a silent transmission chain is its ability to minimize noise during operation. The unique design of the chain features inverted teeth that engage with matching sprockets without making direct contact. This design significantly reduces the noise generated by the chain’s movement, resulting in a quieter operation compared to traditional roller chains.
2. Smooth and Vibration-Free Operation: Silent transmission chains provide a smooth and vibration-free power transmission. The absence of metal-to-metal contact between the chain and sprockets reduces friction and vibration, resulting in smoother operation. This characteristic is particularly beneficial in applications where noise and vibrations need to be minimized, such as in precision machinery, office equipment, or medical devices.
3. High Efficiency: Silent transmission chains offer high power transmission efficiency. The precision-engineered tooth profile ensures optimal contact with the sprockets, resulting in efficient energy transfer. The reduced friction and vibration also contribute to improved efficiency by minimizing energy losses during power transmission.
4. Increased Service Life: Silent chains are designed for durability and longevity. The use of high-quality materials, precise manufacturing processes, and robust construction enhance their resistance to wear, elongation, and fatigue. Silent chains can withstand high loads and exhibit excellent resistance to corrosion and lubrication degradation, resulting in extended service life and reduced maintenance requirements.
5. Wide Range of Applications: Silent transmission chains find applications in various industries and systems. They are commonly used in industrial machinery, printing presses, packaging equipment, textile machines, automotive timing systems, and other applications that require low noise, precise power transmission, and long service life.
6. Design Flexibility: Silent chains offer design flexibility due to their ability to operate in a compact space. Their compact design allows for more flexibility in equipment layout and design, making them suitable for applications with space constraints.
7. Reliability and Safety: Silent transmission chains are engineered for reliability and safety. Their robust construction and ability to handle high loads ensure secure power transmission, minimizing the risk of chain failure or system breakdown. Additionally, their low-noise operation and reduced vibration contribute to a safer working environment.
When considering the use of a silent transmission chain, it is important to evaluate the specific requirements of the application, including load capacity, speed, space limitations, and noise considerations. Consulting with chain manufacturers or industry experts can provide valuable insights and assistance in selecting the appropriate silent chain for optimal performance and efficiency.
How does the speed of rotation affect the choice of transmission chain?
The speed of rotation is an important factor to consider when selecting a transmission chain for a specific application. Here’s a detailed answer to the question:
1. Fatigue and Wear: The speed of rotation directly affects the fatigue and wear characteristics of a transmission chain. Higher rotational speeds result in increased cyclic loading and wear on the chain’s components. Therefore, it is crucial to choose a chain that is designed to handle the anticipated speed and associated fatigue stresses.
2. Lubrication and Cooling: Faster rotational speeds generate more heat due to friction between the chain and the sprockets. Adequate lubrication is essential to minimize friction, reduce heat buildup, and maintain the chain’s performance and longevity. Additionally, some high-speed applications may require additional cooling mechanisms to dissipate heat effectively.
3. Centrifugal Forces: As the rotational speed increases, centrifugal forces become more significant. These forces can affect the chain’s stability, tension, and overall performance. Chains designed for high-speed applications are engineered to withstand the increased centrifugal forces and maintain proper tension during operation.
4. Dynamic Balance: High-speed rotation may introduce dynamic imbalances in the transmission system, leading to vibrations and decreased system efficiency. Special attention should be given to selecting a transmission chain with proper dynamic balance characteristics to minimize vibrations and ensure smooth operation.
5. Material and Design: Chains for high-speed applications often require specific materials and design features to accommodate the increased rotational forces and maintain reliability. High-strength alloys, precise manufacturing tolerances, and advanced surface treatments may be employed to enhance the chain’s performance and durability at high speeds.
When selecting a transmission chain, it is crucial to consider the manufacturer’s recommendations and specifications regarding maximum allowable speeds. Factors such as the application’s operational requirements, anticipated rotational speed, load, and environmental conditions should all be taken into account to ensure the chosen chain is suitable for the specific high-speed application.
What is a transmission chain and how does it work?
A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.
In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.
The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.
As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.
Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.
editor by CX 2023-07-31
